In today’s competitive manufacturing environment, efficiency, precision, and adaptability are essential. The Cut-to-Length (CTL) Line is engineered to meet these demands, providing a high-performance solution for converting heavy coils into perfectly sized, flat sheets. By combining advanced technology with durable design, this system helps manufacturers streamline operations, reduce waste, and deliver consistent results across a broad range of applications. https://sumikura.jp/cut-to-length-lines/ The CTL line is designed for material versatility, capable of processing high-speed steel (HSS), cold rolled steel (CRS), hot rolled steel (HRS), stainless steel, and aluminum. This broad capability enables manufacturers to switch seamlessly between different materials without the need for multiple systems, ensuring flexibility and responsiveness in production. Whether producing thin aluminum sheets for appliance panels or thick steel plates for construction and shipbuilding, the CTL line delivers consistent quality. The system accommodates a coil width of up to 2,500 mm and sheet lengths of up to 12,000 mm, giving manufacturers the ability to handle both standard-sized and large-format sheets. With a coil weight capacity of 35 tons, it can process large rolls efficiently, reducing the frequency of coil changes and maintaining continuous workflow. This capacity ensures higher throughput and operational efficiency, critical for high-volume production facilities. A key feature of the CTL line is its wide thickness range of 0.2 mm to 9.0 mm, which allows it to handle everything from ultra-thin sheets used in automotive interiors and electronics to thick plates for industrial machinery and shipbuilding. This flexibility means that a single system can meet a variety of production needs, reducing capital expenditure while maximizing output. Operational efficiency is further enhanced by the line’s adjustable speed range of 0 to 80 meters per minute. High-speed operation increases output for large production runs, while lower speeds allow for precise, high-tolerance cutting where accuracy and edge quality are critical. This dual approach ensures the system can handle both volume-driven and precision-driven jobs with ease. The CTL line is equipped with two shear options: stop shear and rotary shear. The stop shear provides exact, burr-free cuts, particularly suitable for shorter sheets or heavier materials. The rotary shear enables continuous high-speed cutting, ideal for long sheets or high-volume production. Together, these cutting methods give manufacturers the flexibility to optimize production for both quality and efficiency. Durability and user-friendly operation are built into every aspect of the CTL line. Its heavy-duty frame and precision components ensure long-term reliability, even under the most demanding production conditions. Automated features simplify setup, reduce operator workload, and minimize maintenance requirements, helping manufacturers maximize uptime and reduce operating costs. The CTL line is ideal for industries including automotive, aerospace, shipbuilding, appliance manufacturing, construction, and general fabrication. By providing precise, efficient, and reliable coil-to-sheet processing, it empowers manufacturers to improve productivity, reduce waste, and deliver high-quality products consistently. In summary, the Cut-to-Length Line offers a robust, versatile, and efficient solution for modern manufacturing. With its broad material compatibility, heavy-duty capacity, adjustable speeds, and dual shear options, it transforms raw coils into high-quality sheets, enabling manufacturers to meet today’s production demands with confidence and precision.

The Blanking Line is a state-of-the-art solution for precision sheet metal cutting, developed to meet the demands of industries requiring both high-volume output and consistent quality. Built to process Cold Rolled Steel (CRS) and Hot Rolled Steel (HRS), this system combines powerful press capacity, versatile material handling, and automated stacking to deliver maximum efficiency and reliability. https://sumikura.jp/blanking-lines/ Superior Press Capacity At the heart of the system is an 800-ton press with a 5,000 × 2,750mm working area. This heavy-duty capability ensures reliable operation when processing both lightweight and heavy-gauge steel sheets. The robust structure and advanced control system provide exceptional accuracy, allowing manufacturers to produce blanks that meet the tightest tolerances. Whether producing small components or large-scale parts, the line delivers consistent results with each cycle. Wide Range of Material Sizes The blanking line supports a width range of 300–2,000mm and a length range of 300–6,000mm, offering unmatched flexibility for diverse production needs. This versatility enables manufacturers to handle small precision blanks as well as larger panels for automotive, construction, or appliance industries. With a thickness capacity of 0.2–2.5mm, it accommodates both thin steel sheets and mid-range gauges, making it suitable for applications from lightweight assemblies to stronger structural elements. High-Speed Production Efficiency is a key strength of this blanking line. Capable of running at 65 strokes per minute (SPM), it provides the high throughput required for modern manufacturing environments. Despite its speed, the system maintains exact positioning and cutting accuracy, minimizing material waste and ensuring every blank meets production specifications. This combination of speed and precision makes it an excellent choice for industries that operate under strict deadlines and demand reliable performance. Magnetic Stacking System The line integrates an advanced magnetic stacking system to simplify downstream processes. Finished blanks are automatically aligned, stacked, and prepared for further handling. This reduces manual labor, improves workplace safety, and eliminates the risk of surface scratches or misalignment. By ensuring neat, damage-free stacking, the magnetic system contributes to smoother workflows and improved product quality. Key Specifications Material compatibility: CRS and HRS Press capacity: 800 tons Working area: 5,000 × 2,750mm Width range: 300–2,000mm Length range: 300–6,000mm Thickness range: 0.2–2.5mm Speed: Up to 65 SPM Stacking system: Magnetic automation Applications This blanking line is designed for industries where precision and efficiency are essential: Automotive manufacturing: body panels, structural reinforcements, and exterior parts Appliance production: panels, casings, and precision blanks Construction: structural sheets and architectural elements General sheet metal fabrication: a wide variety of custom blanks Conclusion The Blanking Line offers a comprehensive solution for modern sheet metal processing. With its 800-ton press capacity, wide dimensional range, high-speed operation, and automated magnetic stacking, it provides manufacturers with the tools to achieve exceptional productivity, quality, and cost efficiency. Whether for high-volume automotive production or diversified industrial applications, this blanking line sets the standard for reliability and performance in metal forming.